PIVOT WORKS Fork Seal Kit for KAWASAKI KDX 200, KDX 220, KX 125, KX 250, KX 500 1988-2006

The PIVOT WORKS PWFSKZ004 fork seal kit is designed for KAWASAKI KDX 200, KDX 220, KX 125, KX 250, KX 500 from 1988 to 2006. The oil seals keep the oil inside the fork and the dust wipers stop the mud before it reaches the seals. When they are tired, oil leaks onto the tube: the fork loses damping and oil can run onto the brake disc.

Specifications

• Brand: PIVOT WORKS
• Manufacturer part number: PWFSKZ004

When to replace it?

• Film of oil on the fork tube after a ride.
• Oil on the front brake caliper or disc.
• Fork diving faster, less damping.

At the first leak. As a Cross-Mania guideline: fork oil change and seal check every 20 to 30 hours of racing, once a season for leisure riding.

Fitting tips

1. Drain the fork and strip it as per the manual (a seal driver is recommended).
2. Cover the tube with plastic film so the new seals slide on without cutting their lips.
3. Fit the oil seal squarely, then the clip and the dust wiper.
4. Refill with fresh fork oil to the manufacturer's level and viscosity.

Why PIVOT WORKS?

Pivot Works specialises in chassis rebuild kits for off-road bikes and quads: bearings, seals, bushings and spacers grouped by model. The brand claims original-equipment quality, durability and fit, and since 2012 has offered a lifetime replacement of its kits in case of failure (once per kit).

Spare parts and items to plan

• Fork oil : LIQUI MOLY 10W 500 ml

Frequently asked questions

What does the kit contain?
The fork oil seals and, depending on the kit, the dust wipers. Compare with the photo and your original parts if in doubt.

Can a scored tube leak with new seals?
Yes: a scored or pitted tube cuts new seals. Check it before reassembly.

Compatibility

Check the exact model and year of your bike in the list below before ordering.

Fits:
KAWASAKI KDX 200 2006
KAWASAKI KDX 200 2005
KAWASAKI KDX 200 2004
KAWASAKI KDX 200 2003
KAWASAKI KDX 200 2002
KAWASAKI KDX 200 2001
KAWASAKI KDX 200 2000
KAWASAKI KDX 200 1999
KAWASAKI KDX 200 1998
KAWASAKI KDX 200 1997
KAWASAKI KDX 200 1996
KAWASAKI KDX 200 1995
KAWASAKI KDX 220 2005
KAWASAKI KDX 220 2004
KAWASAKI KDX 220 2003
KAWASAKI KDX 220 2002
KAWASAKI KDX 220 2001
KAWASAKI KDX 220 2000
KAWASAKI KDX 220 1999
KAWASAKI KDX 220 1998
KAWASAKI KDX 220 1997
KAWASAKI KX 125 1988
KAWASAKI KX 250 1988
KAWASAKI KX 500 1988