CYLINDER WORKS Cylinder Kit Ø93 mm without piston for POLARIS RZR 1000 2014-2016

The CYLINDER WORKS 60003 cylinder kit is designed for POLARIS RZR 1000 from 2014 to 2016. The cylinder guides the piston and, together with the cylinder head, forms the chamber where combustion takes place. Its bore coating wears, scores or goes oval over the hours: a new cylinder kit gives the engine back its original compression, or more displacement with a Big Bore version.

Specifications

• Brand: CYLINDER WORKS
• Manufacturer part number: 60003
• Engine: 4-stroke

When to replace it?

• Cylinder scored or coating flaking after a seizure.
• Ovality or taper out of tolerance when measured with a micrometer.

Measure the cylinder at every piston change. As soon as it falls outside the tolerances in the manual or is scored, it has to be replaced or reconditioned.

Fitting tips

1. Carefully clean the top of the crankcase and cover its opening before removing the old cylinder.
2. The cylinder comes without a piston: fit a new piston kit of the stated bore, with its rings, pin and circlips.
3. Use new gaskets, either those in the kit or a suitable top end gasket kit, and tighten the cylinder and head in a criss-cross pattern to the manufacturer's torque.
4. Fit a new spark plug and refill the coolant.
5. Break the engine in gently for 3 to 4 hours, as Athena recommends for its cylinder kits.

Why CYLINDER WORKS?

Cylinder Works makes new, not remanufactured, cast-aluminium cylinders to the original design. The bore is electroplated with nickel silicon carbide and diamond-honed to exact size: an alternative to an OEM cylinder or a re-plate, with a forged Vertex piston matched to the cylinder in some kits.

Spare parts and items to plan

• Piston rings : see the selection
• Top-end gasket kit : see the selection
• Spark plug : see the selection
• Coolant : MOTUL 1 L · MOTUL 20 L

Frequently asked questions

What does the kit contain?
The cylinder, without piston: plan for a piston kit of the bore stated.

Which spare parts should I plan for?
For the next service: piston, rings, pin, circlips and top end gaskets in the same size as this cylinder.

Compatibility

Check the exact model and year of your bike in the list below before ordering.

Fits:
POLARIS RZR 1000 2016
POLARIS RZR 1000 2015
POLARIS RZR 1000 2014