ITALKIT Top End Gasket Kit for KAWASAKI KX 65 and SUZUKI RM 65 2000-2025

On KAWASAKI KX 65 and SUZUKI RM 65 from 2000 to 2025, the ITALKIT VJ722A008TP top end gasket kit fits in place of the original part. As soon as the cylinder head or cylinder is removed, their gaskets must be replaced: crushed when tightened, they have taken the shape of the parts and will no longer seal. This kit groups under one part number the gaskets needed to reassemble the top end.

Specifications

• Brand: ITALKIT
• Manufacturer part number: VJ722A008TP
• Engine: 2-stroke

When to replace it?

• Coolant or oil seeping at the head/cylinder or cylinder/crankcase joint.
• Coolant level dropping, bubbles in the radiator.
• Hissing or black marks where the exhaust leaves the cylinder.

At every piston change and every time the cylinder head or cylinder is removed, even for a simple inspection. Gaskets cost little compared with the work of stripping the engine.

Fitting tips

1. Clean the gasket faces without scratching them (plastic scraper, solvent): they must be clean, dry and free of burrs.
2. Fit the gaskets dry, without sealant, unless the workshop manual says otherwise.
3. Refit a base gasket of the same thickness as the old one, unless you are deliberately adjusting the squish.
4. Tighten the cylinder head in a criss-cross pattern, in several stages, up to the manufacturer's torque.
5. While it's apart, replace the spark plug and refill the coolant.
6. After break-in, check the torque with the engine cold and make sure there are no leaks.

Why ITALKIT?

ITALKIT is a Spanish manufacturer of engine parts for small-displacement machines: cylinders, pistons, crankshafts, reed valves and spare parts in several sizes. The brand is very active in 50cc racing, especially in Spain.

Spare parts and items to plan

• Piston : WISECO · METEOR
• Piston rings : WOSSNER · PROX
• Spark plug : NGK 6801 · NGK 3830
• Coolant : LIQUI MOLY 1 L · TWIN AIR
• 2-stroke oil : LIQUI MOLY 1 L · MOTUL 800 1 L

Frequently asked questions

What does the kit contain?
Depends on the model. Compare with your original gaskets if in doubt.

Should I replace it along with the piston?
Yes: as soon as the cylinder head and cylinder are off, new gaskets go back on. It's the right time to fit a new piston kit and new rings if the engine has some hours on it.

Compatibility

Check the exact model and year of your bike in the list below before ordering.

Fits:
KAWASAKI KX 65 2025
KAWASAKI KX 65 2024
KAWASAKI KX 65 2023
KAWASAKI KX 65 2022
KAWASAKI KX 65 2021
KAWASAKI KX 65 2020
KAWASAKI KX 65 2019
KAWASAKI KX 65 2018
KAWASAKI KX 65 2017
KAWASAKI KX 65 2016
KAWASAKI KX 65 2015
KAWASAKI KX 65 2014
KAWASAKI KX 65 2013
KAWASAKI KX 65 2012
KAWASAKI KX 65 2011
KAWASAKI KX 65 2010
KAWASAKI KX 65 2009
KAWASAKI KX 65 2008
KAWASAKI KX 65 2007
KAWASAKI KX 65 2006
KAWASAKI KX 65 2005
KAWASAKI KX 65 2004
KAWASAKI KX 65 2003
KAWASAKI KX 65 2002
KAWASAKI KX 65 2001
KAWASAKI KX 65 2000
SUZUKI RM 65 2006
SUZUKI RM 65 2005
SUZUKI RM 65 2004
SUZUKI RM 65 2003