ATHENA Cylinder Head Gasket for KAWASAKI KDX 200 1995-2003

The ATHENA S410250001108 head gasket is designed for KAWASAKI KDX 200 from 1995 to 2003. The head gasket seals between the cylinder head and the cylinder: it holds in the combustion pressure and, depending on the engine, the coolant. Crushed when tightened, it can never be reused.

Specifications

• Brand: ATHENA
• Manufacturer part number: S410250001108
• EAN code: 8051757224487
• Thickness: OE
• Weight: 50 g
• Engine: 2-stroke

When to replace it?

• Loss of compression, less lively engine.
• Black marks or hissing at the head/cylinder joint.
• Coolant level dropping, bubbles in the radiator.

Every time the cylinder head is removed, and therefore at every piston change.

Fitting tips

1. Clean the cylinder head and cylinder faces without scratching them.
2. Fit the gasket dry, the right way round, centred on the studs and the coolant holes.
3. No sealant on the gasket.
4. Tighten the cylinder head in a criss-cross pattern, in several stages, to the manufacturer's torque.
5. Refill the coolant and take the opportunity to replace the spark plug.

Why ATHENA?

Athena, an Italian company founded in 1973 near Vicenza, designs gaskets, pistons and cylinder kits for motorcycles. An OEM supplier to KTM, Ducati, Fantic, Piaggio and Triumph and a partner of the MXGP world championship, it develops its parts on the test bench and on the track with racing teams.

Spare parts and items to plan

• Top-end gasket kit : ATHENA · PROX
• Piston : PROX 01.4285.B · PROX 01.4285
• Coolant : LIQUI MOLY 1 L · TWIN AIR
• Spark plug : NGK 5722 · NGK 3981

Frequently asked questions

Is the gasket enough to refit the cylinder head?
It replaces the head gasket only. If you also remove the cylinder, go for a complete top end gasket kit instead.

Compatibility

Check the exact model and year of your bike in the list below before ordering.

Fits:
KAWASAKI KDX 200 2003
KAWASAKI KDX 200 2002
KAWASAKI KDX 200 2001
KAWASAKI KDX 200 2000
KAWASAKI KDX 200 1999
KAWASAKI KDX 200 1998
KAWASAKI KDX 200 1997
KAWASAKI KDX 200 1996
KAWASAKI KDX 200 1995