ITALKIT Top End Gasket Kit for HUSQVARNA CR 125, SM 125 1997-2013

On HUSQVARNA CR 125, SM 125 from 1997 to 2013, the ITALKIT VJ860VG810028 top end gasket kit fits in place of the original part. As soon as the cylinder head or cylinder is removed, their gaskets must be replaced: crushed when tightened, they have taken the shape of the parts and will no longer seal. This kit groups under one part number the gaskets needed to reassemble the top end.

Specifications

• Brand: ITALKIT
• Manufacturer part number: VJ860VG810028

When to replace it?

• Coolant or oil seeping at the head/cylinder or cylinder/crankcase joint.
• Coolant level dropping, bubbles in the radiator.
• Hissing or black marks where the exhaust leaves the cylinder.

At every piston change and every time the cylinder head or cylinder is removed, even for a simple inspection. Gaskets cost little compared with the work of stripping the engine.

Fitting tips

1. Clean the gasket faces without scratching them (plastic scraper, solvent): they must be clean, dry and free of burrs.
2. Fit the gaskets dry, without sealant, unless the workshop manual says otherwise.
3. Refit a base gasket of the same thickness as the old one, unless you are deliberately adjusting the squish.
4. Tighten the cylinder head in a criss-cross pattern, in several stages, up to the manufacturer's torque.
5. While it's apart, replace the spark plug and refill the coolant.
6. After break-in, check the torque with the engine cold and make sure there are no leaks.

Spare parts and items to plan

• Piston : ATHENA S4F054500030 · ATHENA S4F05400020A
• Piston rings : ATHENA · VERTEX
• Spark plug : NGK 3230 · NGK 6801
• Coolant : LIQUI MOLY 1 L · TWIN AIR
• 2-stroke oil : LIQUI MOLY 1 L 3065 · LIQUI MOLY 1 L 3063

Frequently asked questions

What does the kit contain?
Depends on the model. Compare with your original gaskets if in doubt.

Should I replace it along with the piston?
Yes: as soon as the cylinder head and cylinder are off, new gaskets go back on. It's the right time to fit a new piston kit and new rings if the engine has some hours on it.

Compatibility

Check the exact model and year of your bike in the list below before ordering.

Fits:
HUSQVARNA CR 125 2013
HUSQVARNA CR 125 2012
HUSQVARNA CR 125 2011
HUSQVARNA CR 125 2010
HUSQVARNA CR 125 2009
HUSQVARNA CR 125 2008
HUSQVARNA CR 125 2007
HUSQVARNA CR 125 2006
HUSQVARNA CR 125 2005
HUSQVARNA CR 125 2004
HUSQVARNA CR 125 2003
HUSQVARNA CR 125 2002
HUSQVARNA CR 125 2001
HUSQVARNA CR 125 2000
HUSQVARNA CR 125 1999
HUSQVARNA CR 125 1998
HUSQVARNA CR 125 1997
HUSQVARNA SM 125 2013
HUSQVARNA SM 125 2012
HUSQVARNA SM 125 2011
HUSQVARNA SM 125 2010
HUSQVARNA SM 125 2009
HUSQVARNA SM 125 2008
HUSQVARNA SM 125 2007
HUSQVARNA SM 125 2006
HUSQVARNA SM 125 2005
HUSQVARNA SM 125 2004
HUSQVARNA SM 125 2003
HUSQVARNA SM 125 2002
HUSQVARNA SM 125 2001
HUSQVARNA SM 125 2000
HUSQVARNA SM 125 1999
HUSQVARNA SM 125 1998
HUSQVARNA SM 125 1997