WÖSSNER Piston Kit ref. 8868DC for KTM SXF 450, HUSQVARNA FC 450 and GAS GAS MCF 450 2013-2023

On KTM SXF 450, HUSQVARNA FC 450 and GAS GAS MCF 450 from 2013 to 2023, the WÖSSNER 8868DC piston kit (Ø 94.97 mm) fits in place of the original part. At the heart of the top end, the piston soaks up the heat and pressure of every explosion. As it wears, the rings no longer seal against the cylinder: compression drops, power drops with it, and the risk of seizure goes up.

Key features

• Forged piston in T6 heat-treated 4032 alloy, designed using computer simulation (FEA).
• Permanent skirt coating that reduces friction.
• Very tight running clearance, for a quieter engine (according to Wössner).
• Complete kit: piston, rings, pin and circlips. Small-end needle bearing not included.

Specifications

• Brand: WÖSSNER
• Manufacturer part number: 8868DC
• Size: C (check that it matches your cylinder)
• Piston diameter: 94.97 mm
• Engine: 4-stroke

When to replace it?

• Loss of power, sluggish pick-up, harder starting: compression is dropping.
• Piston slap on a cold engine, getting more and more noticeable.
• On teardown: vertical scoring on the skirt, stuck or worn rings, thick carbon on the crown.
• On a four-stroke: oil consumption, blue smoke and a fouled spark plug.

Replace the piston as set out in your bike's service manual, sooner if you race, and straight away as soon as these symptoms appear. As a Cross-Mania guideline, plan for a new piston every 20 to 40 hours of engine running depending on whether you race or ride for fun. Always measure the cylinder at the same time: a new piston in an oval cylinder won't last.

Fitting tips

1. Clean the cylinder and check it: diameter, ovality, taper and condition of the bore coating.
2. Check the end gap of each ring in the cylinder against the figures in the manual or the manufacturer's instructions.
3. Fit the rings with the mark facing up and the gaps staggered, never letting the ends of the oil control ring overlap.
4. Fit the piston with its arrow pointing to the exhaust side, oil the pin and the small end, then fit the circlips without distorting them, gap opposite the notch. A circlip that has been taken out is replaced with new piston pin circlips, never refitted.
5. Reassemble with a new top end gasket kit and tighten the cylinder head in a criss-cross pattern to the manufacturer's torque.
6. Refill the coolant, fit a new spark plug and change the oil with fresh engine oil and a new filter.
7. Break the engine in: warm it up gently, vary the revs and avoid sustained full throttle for the first hour.

Why WÖSSNER?

Wössner is a German family business based in Weil am Rhein and founded by Eckart Wössner, a former racer from the 1970s. It has been making its own forged pistons since 1994, from blanks produced in its own forge, and Wössner pistons are used in Supercross as well as in MXGP.

Spare parts and items to plan

• Piston rings : WOSSNER · PROX
• Piston pin : WOSSNER · MOOSE
• Piston pin clips : WISECO · MOOSE
• Top-end gasket kit : CENTAURO
• Spark plug : NGK 3521 · NGK 97225
• Coolant : LIQUI MOLY 1 L · TWIN AIR
• 4-stroke engine oil : LIQUI MOLY 10W40 1 L · MOTUL 10W50

Frequently asked questions

Does the kit include the gaskets?
No: the kit contains the piston, rings, pin and circlips. Add a top end gasket kit, because a head or base gasket can never be reused.

Can I replace just the rings later?
Yes, as long as the piston and cylinder are still within tolerance. Replacement rings can be ordered on their own, as can the piston pin and the circlips.

Compatibility

Check the exact model and year of your bike in the list below before ordering.

Fits:
GAS GAS MCF 450 2023
GAS GAS MCF 450 2022
GAS GAS MCF 450 2021
HUSQVARNA FC 450 2022
HUSQVARNA FC 450 2021
HUSQVARNA FC 450 2020
HUSQVARNA FC 450 2019
HUSQVARNA FC 450 2018
HUSQVARNA FC 450 2017
HUSQVARNA FC 450 2016
HUSQVARNA FC 450 2015
HUSQVARNA FC 450 2014
KTM SXF 450 2022
KTM SXF 450 2021
KTM SXF 450 2020
KTM SXF 450 2019
KTM SXF 450 2018
KTM SXF 450 2017
KTM SXF 450 2016
KTM SXF 450 2015
KTM SXF 450 2014
KTM SXF 450 2013