ATHENA Fork Oil Seal Kit 33x46x11 mm for KAWASAKI KLX 125, KLX 140, KX 65 and SUZUKI RM 65 2000-2025

The ATHENA 33x46x11 mm P40FORK455026 fork oil seal kit is designed for KAWASAKI KLX 125, KLX 140, KX 65 and SUZUKI RM 65 from 2000 to 2025. The fork oil seal keeps the oil inside the fork leg while letting the inner tube slide. It is a wear item: dust, mud and impacts on the tubes eventually damage its lip, and the fork leaks.

Specifications

• Brand: ATHENA
• Manufacturer part number: P40FORK455026
• EAN code: 8055681307766
• Weight: 50 g

When to replace it?

• Film of oil on the inner tube after a few fork strokes.
• Oil traces on the fork leg, the caliper or the brake disc.
• Fork that becomes softer on one side.

Before replacing a leaking seal, clean under its lip: a trapped grain of sand is sometimes enough to cause the leak. If it still leaks, replace the seals on both legs. Measure your seal (inside diameter, outside diameter and height) or check the original part number: the size is in the name.

Fitting tips

1. Drain and disassemble the fork leg following the manual, then remove the dust seal, the circlip and the old seal.
2. Check the fork bushings and the condition of the inner tube: a scratch or a rust spot will cut a new seal.
3. Protect the end of the tube (plastic bag), oil the lip and drive the seal in straight with a seal driver of the right diameter.
4. Refit the circlip and a new dust seal, then reset the fork oil level.

Why ATHENA?

Athena, an Italian company founded in 1973 near Vicenza, designs gaskets, pistons and cylinder kits for motorcycles. An OEM supplier to KTM, Ducati, Fantic, Piaggio and Triumph and a partner of the MXGP world championship, it develops its parts on the test bench and on the track with racing teams.

Spare parts and items to plan

• Fork dust seals : ATHENA
• Fork oil : LIQUI MOLY 10W 500 ml
• Fork bushings : see the selection

Frequently asked questions

Do I have to change both seals?
Yes: they have the same age and the same mileage. Replace both oil seals and, ideally, both dust seals.

Why is my new seal leaking?
Most often because of a scratched or pitted tube, a lip turned back during installation, or worn bushings that let the tube develop play.

Compatibility

Check the exact model and year of your bike in the list below before ordering.

Fits:
KAWASAKI KLX 125 2010
KAWASAKI KLX 125 2009
KAWASAKI KLX 125 2008
KAWASAKI KLX 140 2012
KAWASAKI KLX 140 2011
KAWASAKI KLX 140 2010
KAWASAKI KLX 140 2009
KAWASAKI KX 65 2025
KAWASAKI KX 65 2024
KAWASAKI KX 65 2023
KAWASAKI KX 65 2022
KAWASAKI KX 65 2021
KAWASAKI KX 65 2020
KAWASAKI KX 65 2019
KAWASAKI KX 65 2018
KAWASAKI KX 65 2017
KAWASAKI KX 65 2016
KAWASAKI KX 65 2015
KAWASAKI KX 65 2014
KAWASAKI KX 65 2013
KAWASAKI KX 65 2012
KAWASAKI KX 65 2011
KAWASAKI KX 65 2010
KAWASAKI KX 65 2009
KAWASAKI KX 65 2008
KAWASAKI KX 65 2007
KAWASAKI KX 65 2006
KAWASAKI KX 65 2005
KAWASAKI KX 65 2004
KAWASAKI KX 65 2003
KAWASAKI KX 65 2002
KAWASAKI KX 65 2001
KAWASAKI KX 65 2000
SUZUKI RM 65 2006
SUZUKI RM 65 2005
SUZUKI RM 65 2004
SUZUKI RM 65 2003