ATHENA Top End Gasket Kit for HONDA XR 50 1988-2003

On HONDA XR 50 from 1988 to 2003, the ATHENA P400210600068 top end gasket kit fits in place of the original part. As soon as the cylinder head or cylinder is removed, their gaskets must be replaced: crushed when tightened, they have taken the shape of the parts and will no longer seal. This kit groups under one part number the gaskets needed to reassemble the top end.

Key features

• Head, base and exhaust gaskets, O-rings and washers, depending on the model.
• Laser cutting and surface treatments for consistent sealing.
• Designed by Athena, an OEM supplier, and validated on test benches.

Specifications

• Brand: ATHENA
• Manufacturer part number: P400210600068
• EAN code: 8055681301429
• Weight: 80 g
• Engine: 4-stroke

When to replace it?

• Oil seeping at the head/cylinder or cylinder/crankcase joint.
• Hissing or black marks where the exhaust leaves the cylinder.

At every piston change and every time the cylinder head or cylinder is removed, even for a simple inspection. Gaskets cost little compared with the work of stripping the engine.

Fitting tips

1. Clean the gasket faces without scratching them (plastic scraper, solvent): they must be clean, dry and free of burrs.
2. Fit the gaskets dry, without sealant, unless the workshop manual says otherwise.
3. Refit a base gasket of the same thickness as the old one, unless you are deliberately adjusting the squish.
4. Tighten the cylinder head in a criss-cross pattern, in several stages, up to the manufacturer's torque.
5. While it's apart, replace the spark plug.
6. After break-in, check the torque with the engine cold and make sure there are no leaks.

Why ATHENA?

Founded in 1973 near Vicenza, Athena is an Italian engine gasket specialist that has made its gaskets on its own production lines since day one, as well as a renowned manufacturer of pistons and cylinder kits. The brand supplies original equipment to manufacturers such as KTM, Ducati, Fantic, Piaggio and Triumph, and is a partner of the MXGP motocross world championship.

Spare parts and items to plan

• Piston : WISECO 4798M03900 · WISECO W4798M03900
• Piston rings : see the selection
• Spark plug : see the selection
• 4-stroke engine oil : LIQUI MOLY 10W40 1 L · MOTUL 10W50

Frequently asked questions

What does the kit contain?
Depending on the model: head gasket, base gasket, exhaust gasket, O-rings and washers. Compare with your original gaskets if you're unsure.

Should I replace it along with the piston?
Yes: as soon as the cylinder head and cylinder are off, new gaskets go back on. It's the right time to fit a new piston kit and new rings if the engine has some hours on it.

Compatibility

Check the exact model and year of your bike in the list below before ordering.

Fits:
HONDA XR 50 2003
HONDA XR 50 2002
HONDA XR 50 2001
HONDA XR 50 2000
HONDA XR 50 1999
HONDA XR 50 1998
HONDA XR 50 1997
HONDA XR 50 1996
HONDA XR 50 1995
HONDA XR 50 1994
HONDA XR 50 1993
HONDA XR 50 1992
HONDA XR 50 1991
HONDA XR 50 1990
HONDA XR 50 1989
HONDA XR 50 1988