ITALKIT Top End Gasket Kit for GAS GAS EC 200, EC 250, EC 300, MX 250, MX 300 1997-2013

The ITALKIT VJ616A002TP top end gasket kit is designed for GAS GAS EC 200, EC 250, EC 300, MX 250, MX 300 from 1997 to 2013. The top end gasket kit brings together the gaskets to replace every time the cylinder head or cylinder comes off. A gasket crushed by tightening never gets its shape back: refitting it means risking a compression, coolant or oil leak, and having to strip everything down again.

Specifications

• Brand: ITALKIT
• Manufacturer part number: VJ616A002TP

When to replace it?

• Coolant or oil seeping at the head/cylinder or cylinder/crankcase joint.
• Coolant level dropping, bubbles in the radiator.
• Hissing or black marks where the exhaust leaves the cylinder.

At every piston change and every time the cylinder head or cylinder is removed, even for a simple inspection. Gaskets cost little compared with the work of stripping the engine.

Fitting tips

1. Clean the gasket faces without scratching them (plastic scraper, solvent): they must be clean, dry and free of burrs.
2. Fit the gaskets dry, without sealant, unless the workshop manual says otherwise.
3. Refit a base gasket of the same thickness as the old one, unless you are deliberately adjusting the squish.
4. Tighten the cylinder head in a criss-cross pattern, in several stages, up to the manufacturer's torque.
5. While it's apart, replace the spark plug and refill the coolant.
6. After break-in, check the torque with the engine cold and make sure there are no leaks.

Spare parts and items to plan

• Piston : PROX · WISECO
• Piston rings : PROX · WISECO
• Spark plug : NGK 6801 · NGK 3130
• Coolant : LIQUI MOLY 1 L · TWIN AIR
• 2-stroke oil : LIQUI MOLY 1 L · LIQUI MOLY 4 L

Frequently asked questions

What does the kit contain?
Depends on the model. Compare with your original gaskets if in doubt.

Should I replace it along with the piston?
Yes: as soon as the cylinder head and cylinder are off, new gaskets go back on. It's the right time to fit a new piston kit and new rings if the engine has some hours on it.

Compatibility

Check the exact model and year of your bike in the list below before ordering.

Fits:
GAS GAS EC 200 2013
GAS GAS EC 200 2012
GAS GAS EC 200 2011
GAS GAS EC 200 2010
GAS GAS EC 200 2009
GAS GAS EC 200 2008
GAS GAS EC 200 2007
GAS GAS EC 200 2006
GAS GAS EC 200 2005
GAS GAS EC 200 2004
GAS GAS EC 200 2003
GAS GAS EC 200 2002
GAS GAS EC 200 2001
GAS GAS EC 200 2000
GAS GAS EC 200 1999
GAS GAS EC 200 1998
GAS GAS EC 200 1997
GAS GAS EC 250 2013
GAS GAS EC 250 2012
GAS GAS EC 250 2011
GAS GAS EC 250 2010
GAS GAS EC 250 2009
GAS GAS EC 250 2008
GAS GAS EC 250 2007
GAS GAS EC 250 2006
GAS GAS EC 250 2005
GAS GAS EC 250 2004
GAS GAS EC 250 2003
GAS GAS EC 250 2002
GAS GAS EC 250 2001
GAS GAS EC 250 2000
GAS GAS EC 250 1999
GAS GAS EC 250 1998
GAS GAS EC 250 1997
GAS GAS EC 300 2013
GAS GAS EC 300 2012
GAS GAS EC 300 2011
GAS GAS EC 300 2010
GAS GAS EC 300 2009
GAS GAS EC 300 2008
GAS GAS EC 300 2007
GAS GAS EC 300 2006
GAS GAS EC 300 2005
GAS GAS EC 300 2004
GAS GAS EC 300 2003
GAS GAS EC 300 2002
GAS GAS EC 300 2001
GAS GAS EC 300 2000
GAS GAS EC 300 1999
GAS GAS EC 300 1998
GAS GAS EC 300 1997
GAS GAS MX 250 2013
GAS GAS MX 250 2012
GAS GAS MX 250 2011
GAS GAS MX 250 2010
GAS GAS MX 250 2009
GAS GAS MX 250 2008
GAS GAS MX 250 2007
GAS GAS MX 250 2006
GAS GAS MX 250 2005
GAS GAS MX 250 2004
GAS GAS MX 250 2003
GAS GAS MX 250 2002
GAS GAS MX 250 2001
GAS GAS MX 250 2000
GAS GAS MX 250 1999
GAS GAS MX 250 1998
GAS GAS MX 250 1997
GAS GAS MX 300 2013
GAS GAS MX 300 2012
GAS GAS MX 300 2011
GAS GAS MX 300 2010
GAS GAS MX 300 2009
GAS GAS MX 300 2008
GAS GAS MX 300 2007
GAS GAS MX 300 2006
GAS GAS MX 300 2005
GAS GAS MX 300 2004
GAS GAS MX 300 2003
GAS GAS MX 300 2002
GAS GAS MX 300 2001
GAS GAS MX 300 2000
GAS GAS MX 300 1999
GAS GAS MX 300 1998
GAS GAS MX 300 1997