- New
CYLINDER WORKS Cylinder Kit Ø77 mm for SUZUKI RMZ 250 2019-2023
€509.11
Tax Included
The cylinder guides the piston and forms the combustion chamber with the head: a new cylinder kit restores top-end compression and power.
CYLINDER WORKS Ø77 mm cylinder kit for SUZUKI RMZ 250 from 2019 to 2023.
On SUZUKI RMZ 250 from 2019 to 2023, the CYLINDER WORKS Ø77 mm CW40005K01 cylinder kit fits in place of the original part. A cylinder that is scored, oval or has a damaged coating loses compression and wears pistons out quickly. Rather than having it rebored and recoated, this kit replaces it with a new, ready-to-fit cylinder.
Specifications
- Brand: CYLINDER WORKS
- Manufacturer part number: CW40005K01
- Engine: 4-stroke
When to replace it?
- Cylinder scored or coating flaking after a seizure.
- Ovality or taper out of tolerance when measured with a micrometer.
Measure the cylinder at every piston change. As soon as it falls outside the tolerances in the manual or is scored, it has to be replaced or reconditioned.
Fitting tips
- Carefully clean the top of the crankcase and cover its opening before removing the old cylinder.
- Oil the supplied piston and check the ring end gaps before fitting the cylinder.
- Use new gaskets, either those in the kit or a suitable top end gasket kit, and tighten the cylinder and head in a criss-cross pattern to the manufacturer's torque.
- Fit a new spark plug and refill the coolant.
- Break the engine in gently for 3 to 4 hours, as Athena recommends for its cylinder kits.
Why CYLINDER WORKS?
Cylinder Works makes new, not remanufactured, cast-aluminium cylinders to the original design. The bore is electroplated with nickel silicon carbide and diamond-honed to exact size: an alternative to an OEM cylinder or a re-plate, with a forged Vertex piston matched to the cylinder in some kits.
Spare parts and items to plan
- Piston : WOSSNER
- Piston rings : VERTEX · ATHENA
- Top-end gasket kit : see the selection
- Piston pin : WOSSNER CW16 · WOSSNER CW19
- Piston pin clips : WISECO · VERTEX
- Spark plug : see the selection
- Coolant : LIQUI MOLY 1 L · TWIN AIR
Frequently asked questions
What does the kit contain?
The cylinder and its complete piston. Check the photo and the Athena instructions for the gaskets supplied.
Which spare parts should I plan for?
For the next service: piston, rings, pin, circlips and top end gaskets in the same size as this cylinder.
Compatibility
Check the exact model and year of your bike in the list below before ordering.
Fits:
SUZUKI RMZ 250 2023
SUZUKI RMZ 250 2022
SUZUKI RMZ 250 2021
SUZUKI RMZ 250 2020
SUZUKI RMZ 250 2019
CW40005K01
Specific References
Click on your bike to see all compatible parts.
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The cylinder guides the piston and forms the combustion chamber with the head: a new cylinder kit restores top-end compression and power.
CYLINDER WORKS Ø77 mm cylinder kit for SUZUKI RMZ 250 from 2019 to 2023.
CYLINDER WORKS Cylinder Kit Ø77 mm for SUZUKI RMZ 250 2019-2023
€509.11
Tax Included