CYLINDER WORKS Cylinder Kit Ø85 mm without piston ref. 30008 for KAWASAKI BRUTE FORCE 750, TERYX 750 2005-2017

The CYLINDER WORKS 30008 cylinder kit is designed for KAWASAKI BRUTE FORCE 750, TERYX 750 from 2005 to 2017. The cylinder guides the piston and, together with the cylinder head, forms the chamber where combustion takes place. Its bore coating wears, scores or goes oval over the hours: a new cylinder kit gives the engine back its original compression, or more displacement with a Big Bore version.

Specifications

• Brand: CYLINDER WORKS
• Manufacturer part number: 30008
• Engine: 4-stroke

When to replace it?

• Cylinder scored or coating flaking after a seizure.
• Ovality or taper out of tolerance when measured with a micrometer.

Measure the cylinder at every piston change. As soon as it falls outside the tolerances in the manual or is scored, it has to be replaced or reconditioned.

Fitting tips

1. Carefully clean the top of the crankcase and cover its opening before removing the old cylinder.
2. The cylinder comes without a piston: fit a new piston kit of the stated bore, with its rings, pin and circlips.
3. Use new gaskets, either those in the kit or a suitable top end gasket kit, and tighten the cylinder and head in a criss-cross pattern to the manufacturer's torque.
4. Fit a new spark plug and refill the coolant.
5. Break the engine in gently for 3 to 4 hours, as Athena recommends for its cylinder kits.

Spare parts and items to plan

• Piston : see the selection
• Piston rings : see the selection
• Top-end gasket kit : see the selection
• Spark plug : see the selection
• Coolant : LIQUI MOLY 1 L · TWIN AIR

Frequently asked questions

What does the kit contain?
The cylinder, without piston: plan for a piston kit of the bore stated.

Which spare parts should I plan for?
For the next service: piston, rings, pin, circlips and top end gaskets in the same size as this cylinder.

Compatibility

Check the exact model and year of your bike in the list below before ordering.

Fits:
KAWASAKI BRUTE FORCE 750 2017
KAWASAKI BRUTE FORCE 750 2016
KAWASAKI BRUTE FORCE 750 2015
KAWASAKI BRUTE FORCE 750 2014
KAWASAKI BRUTE FORCE 750 2013
KAWASAKI BRUTE FORCE 750 2012
KAWASAKI BRUTE FORCE 750 2011
KAWASAKI BRUTE FORCE 750 2010
KAWASAKI BRUTE FORCE 750 2009
KAWASAKI BRUTE FORCE 750 2008
KAWASAKI BRUTE FORCE 750 2007
KAWASAKI BRUTE FORCE 750 2006
KAWASAKI BRUTE FORCE 750 2005
KAWASAKI TERYX 750 2013
KAWASAKI TERYX 750 2012
KAWASAKI TERYX 750 2011
KAWASAKI TERYX 750 2010
KAWASAKI TERYX 750 2009
KAWASAKI TERYX 750 2008