ITALKIT Complete Engine Gasket Kit for YAMAHA YFS 200 1988-2006

The ITALKIT VJ860VG808811 complete engine gasket kit is designed for YAMAHA YFS 200 from 1988 to 2006. When you open up the whole engine, every gasket removed must be replaced. The complete kit brings together the top and bottom end gaskets under one part number: cylinder head, base, crankcases, covers and exhaust, depending on the model.

Specifications

• Brand: ITALKIT
• Manufacturer part number: VJ860VG808811
• Engine: 2-stroke

When to replace it?

• Oil seeping at the crankcase or cover joints.
• Coolant or oil leak after the engine has been apart.
• Gaskets hardened, torn or stuck to the parts on disassembly.

During a complete engine rebuild (connecting rod, crankshaft bearings, gearbox) or whenever the crankcases are split.

Fitting tips

1. Clean all the gasket faces without scratching them and remove any remains of old gaskets.
2. Fit the gaskets dry, except where the workshop manual specifies sealant.
3. Replace the O-rings at the same time: a crushed O-ring can't be reused.
4. With the cases split, also replace the crankshaft bearings and oil seals and check the gearbox bearings.
5. Tighten the crankcases and covers in a criss-cross pattern to the manufacturer's torque, then fill up with oil and coolant.

Why ITALKIT?

ITALKIT is a Spanish manufacturer of engine parts for small-displacement machines: cylinders, pistons, crankshafts, reed valves and spare parts in several sizes. The brand is very active in 50cc racing, especially in Spain.

Spare parts and items to plan

• Crankshaft bearings and seals : see the selection
• Engine oil seals : see the selection
• Gearbox bearings : see the selection
• 2-stroke oil : LIQUI MOLY 1 L 3065 · LIQUI MOLY 1 L 3063
• Coolant : LIQUI MOLY 1 L · TWIN AIR
• Spark plug : see the selection

Frequently asked questions

Are the oil seals included?
The manufacturer does not say for this part number: compare with your original seals.

What does the kit contain?
Depends on the model. Compare with your original gaskets if in doubt.

Compatibility

Check the exact model and year of your bike in the list below before ordering.

Fits:
YAMAHA YFS 200 2006
YAMAHA YFS 200 2005
YAMAHA YFS 200 2004
YAMAHA YFS 200 2003
YAMAHA YFS 200 2002
YAMAHA YFS 200 2001
YAMAHA YFS 200 2000
YAMAHA YFS 200 1999
YAMAHA YFS 200 1998
YAMAHA YFS 200 1997
YAMAHA YFS 200 1996
YAMAHA YFS 200 1995
YAMAHA YFS 200 1994
YAMAHA YFS 200 1993
YAMAHA YFS 200 1992
YAMAHA YFS 200 1991
YAMAHA YFS 200 1990
YAMAHA YFS 200 1989
YAMAHA YFS 200 1988