ITALKIT Complete Engine Gasket Kit for KTM EXC 250, MX 250, SX 250 2005-2007

On KTM EXC 250, MX 250, SX 250 from 2005 to 2007, the ITALKIT VJ860VG808324 complete engine gasket kit fits in place of the original part. A full engine rebuild calls for new gaskets wherever parts have been separated. This kit saves you ordering gaskets one by one and makes sure the engine goes back together perfectly sealed.

Specifications

• Brand: ITALKIT
• Manufacturer part number: VJ860VG808324

When to replace it?

• Oil seeping at the crankcase or cover joints.
• Coolant or oil leak after the engine has been apart.
• Gaskets hardened, torn or stuck to the parts on disassembly.

During a complete engine rebuild (connecting rod, crankshaft bearings, gearbox) or whenever the crankcases are split.

Fitting tips

1. Clean all the gasket faces without scratching them and remove any remains of old gaskets.
2. Fit the gaskets dry, except where the workshop manual specifies sealant.
3. Replace the O-rings at the same time: a crushed O-ring can't be reused.
4. With the cases split, also replace the crankshaft bearings and oil seals and check the gearbox bearings.
5. Tighten the crankcases and covers in a criss-cross pattern to the manufacturer's torque, then fill up with oil and coolant.

Spare parts and items to plan

• Crankshaft bearings and seals : ALL BALLS
• Engine oil seals : PROX · INNTECK
• Gearbox bearings : HOT RODS TBK0019 · HOT RODS HR00088
• 2-stroke oil : LIQUI MOLY 1 L 3065 · LIQUI MOLY 1 L 3063
• Coolant : LIQUI MOLY 1 L · TWIN AIR
• Spark plug : NGK 6664 · NGK 3520

Frequently asked questions

Are the oil seals included?
The manufacturer does not say for this part number: compare with your original seals.

What does the kit contain?
Depends on the model. Compare with your original gaskets if in doubt.

Compatibility

Check the exact model and year of your bike in the list below before ordering.

Fits:
KTM EXC 250 2005
KTM MX 250 2007
KTM MX 250 2006
KTM SX 250 2006
KTM SX 250 2005