ITALKIT Complete Engine Gasket Kit for HONDA TRX 250 2003-2018

The ITALKIT VJ860VG808905 complete engine gasket kit is designed for HONDA TRX 250 from 2003 to 2018. When you open up the whole engine, every gasket removed must be replaced. The complete kit brings together the top and bottom end gaskets under one part number: cylinder head, base, crankcases, covers and exhaust, depending on the model.

Specifications

• Brand: ITALKIT
• Manufacturer part number: VJ860VG808905
• Engine: 4-stroke

When to replace it?

• Oil seeping at the crankcase or cover joints.
• Coolant or oil leak after the engine has been apart.
• Gaskets hardened, torn or stuck to the parts on disassembly.

During a complete engine rebuild (connecting rod, crankshaft bearings, gearbox) or whenever the crankcases are split.

Fitting tips

1. Clean all the gasket faces without scratching them and remove any remains of old gaskets.
2. Fit the gaskets dry, except where the workshop manual specifies sealant.
3. Replace the O-rings at the same time: a crushed O-ring can't be reused.
4. With the cases split, also replace the crankshaft bearings and oil seals and check the gearbox bearings.
5. Tighten the crankcases and covers in a criss-cross pattern to the manufacturer's torque, then fill up with oil and coolant.

Spare parts and items to plan

• Crankshaft bearings and seals : see the selection
• Engine oil seals : see the selection
• Gearbox bearings : see the selection
• 4-stroke engine oil : LIQUI MOLY 10W40 1 L · MOTUL 10W50
• Coolant : LIQUI MOLY 1 L · TWIN AIR
• Spark plug : NGK

Frequently asked questions

Are the oil seals included?
The manufacturer does not say for this part number: compare with your original seals.

What does the kit contain?
Depends on the model. Compare with your original gaskets if in doubt.

Compatibility

Check the exact model and year of your bike in the list below before ordering.

Fits:
HONDA TRX 250 2018
HONDA TRX 250 2017
HONDA TRX 250 2016
HONDA TRX 250 2015
HONDA TRX 250 2014
HONDA TRX 250 2013
HONDA TRX 250 2012
HONDA TRX 250 2011
HONDA TRX 250 2010
HONDA TRX 250 2009
HONDA TRX 250 2008
HONDA TRX 250 2007
HONDA TRX 250 2006
HONDA TRX 250 2005
HONDA TRX 250 2004
HONDA TRX 250 2003