PROX Clutch Friction Plate Kit for KAWASAKI KX 80 1985-1987

The PROX 16.S41005 clutch friction plate kit is designed for KAWASAKI KX 80 from 1985 to 1987. The friction plates transmit engine torque to the gearbox by gripping against the steel plates. As they wear, they get thinner: the clutch slips, overheats and the bike loses traction.

Specifications

• Brand: PROX
• Manufacturer part number: 16.S41005
• Weight: 200 g
• Engine: 2-stroke

When to replace it?

• Revs rise but the bike doesn't pick up speed (slipping), especially in the higher gears.
• Engagement point that wanders, clutch that judders or smells burnt.
• Plates below the minimum thickness given in the manual.

Measure plate thickness with a vernier caliper at every clutch check and replace the plates once they're below the minimum in the manual, or as soon as they slip.

Fitting tips

1. Soak the new friction plates in gearbox oil before fitting them.
2. Check the steel plates (flatness, blueing) and the clutch springs; replace them if necessary.
3. Make sure the basket fingers aren't notched: if they are, the clutch will snag.
4. Reassemble in the original order, tighten to the manufacturer's torque and close up with a new clutch cover gasket.

Why PROX?

Founded in 1975 and based near Amsterdam, ProX specialises in engine and clutch wear parts for off-road bikes. The brand has most of its range made in Japan, by OEM suppliers, for quality on a par with the original parts.

Spare parts and items to plan

• Clutch steel plates : TECNIUM 3030603 · TECNIUM 3030929
• Clutch springs : BARNETT · PROX
• Clutch cover gasket : MOOSE · ATHENA
• Gearbox oil : LIQUI MOLY 10W30 1 L · LIQUI MOLY 500 ml

Frequently asked questions

Should the steel plates be replaced at the same time?
If they're blued, warped or marked, yes: fit new steel plates. If not, check them and keep them.

Compatibility

Check the exact model and year of your bike in the list below before ordering.

Fits:
KAWASAKI KX 80 1987
KAWASAKI KX 80 1986
KAWASAKI KX 80 1985