ATHENA Clutch Friction Plate Kit + cover gasket for KAWASAKI KX 80, KX 85, KX 100 and SUZUKI RM 100 1998-2022

The ATHENA P40230058 clutch friction plate kit is designed for KAWASAKI KX 80, KX 85, KX 100 and SUZUKI RM 100 from 1998 to 2022. The friction plates transmit engine torque to the gearbox by gripping against the steel plates. As they wear, they get thinner: the clutch slips, overheats and the bike loses traction.

Specifications

• Brand: ATHENA
• Manufacturer part number: P40230058
• EAN code: 8052780272582
• Weight: 200 g
• Engine: 2-stroke

When to replace it?

• Revs rise but the bike doesn't pick up speed (slipping), especially in the higher gears.
• Engagement point that wanders, clutch that judders or smells burnt.
• Plates below the minimum thickness given in the manual.

Measure plate thickness with a vernier caliper at every clutch check and replace the plates once they're below the minimum in the manual, or as soon as they slip.

Fitting tips

1. Soak the new friction plates in gearbox oil before fitting them.
2. Check the steel plates (flatness, blueing) and the clutch springs; replace them if necessary.
3. Make sure the basket fingers aren't notched: if they are, the clutch will snag.
4. Reassemble in the original order, tighten to the manufacturer's torque and close up with a new clutch cover gasket.

Why ATHENA?

Athena, an Italian company founded in 1973 near Vicenza, designs gaskets, pistons and cylinder kits for motorcycles. An OEM supplier to KTM, Ducati, Fantic, Piaggio and Triumph and a partner of the MXGP world championship, it develops its parts on the test bench and on the track with racing teams.

Spare parts and items to plan

• Clutch steel plates : PROX 85 L · TECNIUM
• Clutch springs : PROX · BARNETT 85 L
• Clutch cover gasket : MOOSE · ATHENA
• Gearbox oil : LIQUI MOLY 10W30 1 L · LIQUI MOLY 80W 500 ml

Frequently asked questions

Should the steel plates be replaced at the same time?
If they're blued, warped or marked, yes: fit new steel plates. If not, check them and keep them.

Is the cover gasket included?
Yes: this kit includes the clutch cover gasket.

Compatibility

Check the exact model and year of your bike in the list below before ordering.

Fits:
KAWASAKI KX 80 2000
KAWASAKI KX 80 1999
KAWASAKI KX 80 1998
KAWASAKI KX 85 2022
KAWASAKI KX 85 2021
KAWASAKI KX 85 2020
KAWASAKI KX 85 2019
KAWASAKI KX 85 2018
KAWASAKI KX 85 2017
KAWASAKI KX 85 2016
KAWASAKI KX 85 2015
KAWASAKI KX 85 2014
KAWASAKI KX 85 2013
KAWASAKI KX 85 2012
KAWASAKI KX 85 2011
KAWASAKI KX 85 2010
KAWASAKI KX 85 2009
KAWASAKI KX 85 2008
KAWASAKI KX 85 2007
KAWASAKI KX 85 2006
KAWASAKI KX 85 2005
KAWASAKI KX 85 2004
KAWASAKI KX 85 2003
KAWASAKI KX 85 2002
KAWASAKI KX 85 2001
KAWASAKI KX 100 2014
KAWASAKI KX 100 2013
KAWASAKI KX 100 2012
KAWASAKI KX 100 2011
KAWASAKI KX 100 2010
KAWASAKI KX 100 2009
KAWASAKI KX 100 2008
KAWASAKI KX 100 2007
KAWASAKI KX 100 2006
KAWASAKI KX 100 2005
KAWASAKI KX 100 2004
KAWASAKI KX 100 2003
KAWASAKI KX 100 2002
KAWASAKI KX 100 2001
KAWASAKI KX 100 2000
KAWASAKI KX 100 1999
KAWASAKI KX 100 1998
SUZUKI RM 100 2003