ATHENA Clutch Friction Plate Kit + cover gasket for HONDA CR 80, CR 85 1984-2007

The ATHENA P40230052 clutch friction plate kit is designed for HONDA CR 80, CR 85 from 1984 to 2007. The friction plates transmit engine torque to the gearbox by gripping against the steel plates. As they wear, they get thinner: the clutch slips, overheats and the bike loses traction.

Specifications

• Brand: ATHENA
• Manufacturer part number: P40230052
• EAN code: 8052780272520
• Weight: 180 g
• Engine: 2-stroke

When to replace it?

• Revs rise but the bike doesn't pick up speed (slipping), especially in the higher gears.
• Engagement point that wanders, clutch that judders or smells burnt.
• Plates below the minimum thickness given in the manual.

Measure plate thickness with a vernier caliper at every clutch check and replace the plates once they're below the minimum in the manual, or as soon as they slip.

Fitting tips

1. Soak the new friction plates in gearbox oil before fitting them.
2. Check the steel plates (flatness, blueing) and the clutch springs; replace them if necessary.
3. Make sure the basket fingers aren't notched: if they are, the clutch will snag.
4. Reassemble in the original order, tighten to the manufacturer's torque and close up with a new clutch cover gasket.

Why ATHENA?

Athena, an Italian company founded in 1973 near Vicenza, designs gaskets, pistons and cylinder kits for motorcycles. An OEM supplier to KTM, Ducati, Fantic, Piaggio and Triumph and a partner of the MXGP world championship, it develops its parts on the test bench and on the track with racing teams.

Spare parts and items to plan

• Clutch steel plates : BARNETT · TECNIUM
• Clutch springs : BARNETT · TECNIUM 250 L
• Clutch cover gasket : see the selection
• Gearbox oil : LIQUI MOLY 10W30 1 L · MOTUL 80W90 1 L

Frequently asked questions

Should the steel plates be replaced at the same time?
If they're blued, warped or marked, yes: fit new steel plates. If not, check them and keep them.

Is the cover gasket included?
Yes: this kit includes the clutch cover gasket.

Compatibility

Check the exact model and year of your bike in the list below before ordering.

Fits:
HONDA CR 80 2002
HONDA CR 80 2001
HONDA CR 80 2000
HONDA CR 80 1999
HONDA CR 80 1998
HONDA CR 80 1997
HONDA CR 80 1996
HONDA CR 80 1995
HONDA CR 80 1994
HONDA CR 80 1993
HONDA CR 80 1992
HONDA CR 80 1991
HONDA CR 80 1990
HONDA CR 80 1989
HONDA CR 80 1988
HONDA CR 80 1987
HONDA CR 80 1986
HONDA CR 80 1985
HONDA CR 80 1984
HONDA CR 85 2007
HONDA CR 85 2006
HONDA CR 85 2005
HONDA CR 85 2004
HONDA CR 85 2003